Tuesday, September 14, 2021

 Machine Monitoring System installed at FIBRO India-Chakan, Pune


This big display is in Plant Manager's cabin. He gets live data of machines. The CIMCO-system monitors the machines 24X7 with every all activity with a second resolution.  

The Production Manager of FIBRO-India gets the production report in excel format, with a single click. At present 3 machines are interfaced. 1) DMG with Sinmerik 840-D control, Haas Turning centre, & Mazak Machining centre. The operator names & downtimes are scanned from each machine, by the barcoded sheet.

  
The sample of the daily report consists of Operator Names, Availability, Performance & Quality parameters. The Quality is considered as 100% by the system. The load-unload time is taken as a part of the production cycle. The supervisor can decide the allowed time for load-unload. This will vary from machine to machine & from job to job.












Thursday, June 20, 2019

Live Machine Utilization at ULTRA ENGINEERS, Bhosari

In 2017, we installed CIMCO-MDC on 6 machines at UTRA ENGINEERS. All installations were are different plants of ULTRA. Some machines are in Bhosari & some are in Chakan plant. Some of them are Fanuc while other machines are MAZAK. Here are some technical details of this installation. The following video shows the monthly report with detailed OEE of day shift & night shift.




The CNC operator can log in by scanning his name.
The system then records the production to his account.


The sample report is as below- 
This was taken during the trial run. The actual data may be different.


In the system, there is an e-mail alert facility.
See the sample email received



In the same way, SMS alerts are also sent.
Contact digitechpune@gmail.com for more details.
Or call 7972889960